Dust Collector ตัวช่วยกำจัดฝุ่นภายในโรงงานอุตสาหกรรม

Dust Collector เป็นอุปกรณ์สำคัญอย่างหนึ่งในโรงงานอุตสาหกรรม เนื่องจากเป็น อุปกรณ์ที่มีหน้าที่ในการควบคุมมลพิษ และรักษาคุณภาพอากาศให้อยู่ในเกณฑ์ที่เหมาะสม โดยเฉพาะอุตสาหกรรมประเภทที่มีความเข้มข้นของปริมาณฝุ่นสูง อย่างอุตสาหกรรมยานยนต์ อุตสาหกรรมถ่านหิน หรืออุตสาหกรรมหนักประเภทอื่นๆ 

ดังนั้นในบทความนี้เราจะมาเจาะลึกการทำงาน และรายละเอียดของเครื่องกำจัดฝุ่น หรือเครื่องดูดฝุ่นอุตสาหกรรมกันให้มากขึ้น นอกจากนี้ยังมีคำแนะนำจากผู้เชี่ยวชาญด้านการติดตั้งระบบกำจัดอากาศเสียมาให้ทุกคนได้อ่านกันอีกด้วย หากพร้อมกันแล้ว ตามมาดูรายละเอียดกันได้เลย!

Industries that Should Install Dust Collectors

Dust Collector: A Vital Equipment in Industrial Factories

A Dust Collector is an essential device in industrial factories because it plays a crucial role in controlling pollutants and maintaining air quality at appropriate levels, especially in industries with high dust concentrations like automotive, coal mining, or heavy industries.

In this article, we will delve into the workings and details of Dust Collectors or industrial vacuum systems. Additionally, there will be expert advice on the installation of air purification systems for everyone to read. So, let's explore the details!

Industries that Should Install Dust Collectors:

Filtering dust using traditional methods involves using fabric bags and the pulse-jet filtration system. Although these methods come with a lower cost, they are associated with a short lifespan. Moreover, frequent bag changes, averaging 1-12 times per year, lead to production interruptions, losses, and potential health risks for workers exposed to dust or toxic chemicals.

In the present day, advanced Dust Collectors have been developed with self-cleaning mechanisms, reducing the need for frequent filter changes. These systems efficiently remove pollutants, enhancing both employee well-being and machinery performance. Industries that commonly utilize these devices include:

• Automotive
• Food
• Mining
• Chemicals, Pharmaceuticals, and Medicines
• Glass, Ceramics, and Jewelry
• Metal-related industries

These industries often involve manufacturing processes that use chemicals or generate high levels of pollutants. Failure to install suitable air purification equipment may result in accidents or long-term health issues for workers. Additionally, it can lead to increased costs, including medical expenses, machinery maintenance, and the potential for losses due to severe accidents.

Operation Principles of Dust Collector

Working Principles of Dust Collectors:

Dust Extraction: Dust Collectors are responsible for extracting dust and small particles from the air generated during manufacturing processes.

Separation Process: Extracted dust undergoes separation from the air using filters or electrostatic methods.

Collection: The separated dust is collected in bins or cabinets designed for accumulation.

Disposal: Once the filters or collection bins are full, a disposal process removes the dust, ensuring continued efficient operation.

Recycling: The dust collected during the disposal process can sometimes be recycled or reused, reducing resource consumption.

Control Systems: Most Dust Collectors incorporate control systems to optimize their efficiency based on specific requirements.

Proper Dust Collector installation involves meticulous planning, selecting suitable systems, and regular maintenance for optimal efficiency and safety. Emphasizing the significance of this equipment not only helps reduce pollutants but also enhances overall workplace efficiency and safety.

Operation Principles of Dust Collector

The dust extraction head is strategically placed near the most pollutant-intensive source to immediately capture and remove smoke or various dust particles as they are generated. Subsequently, these pollutants are directed through the air duct system, connecting to large-sized filters.

These filters, based on their types, then progressively filter and eliminate different types of pollutants. For instance, oil mist, solid particles, metal sparks, and toxic dust are treated and removed point by point. After this process, the collected pollutants are stored in a containment tank until further disposal.

Once the air is purified and filtered, the system circulates it back to be reused in the old workspace or releases it back into the external environment. This depends on the planned air exhaust system within the area. Dust collector models recommended for various applications include:

• MDB (Modular Air Filter): This modular air filter system is customizable in size and specifications to meet specific operational needs. Each module utilizes advanced filtration technology, features a dust-full alert system, and is equipped with a self-cleaning mechanism.

• MonoGo: A fixed dust collector for small-scale welding operations, equipped with a 4-meter long connecting hose. It works well with stainless steel and iron welding applications.

• WallPro: A fixed welding smoke extractor that allows the installation of 1-2 suction arms. It supports special PowerPlus suction heads and features a self-cleaning system, resulting in lower maintenance costs and improved safety.

Recommended oil mist collector models include

In industries involving metal processes, the use of oil may be integrated to reduce friction during various stages. However, the introduction of oil mist can adversely affect machinery and surrounding areas, causing safety concerns. Therefore, installing oil mist collectors alongside dust collectors is recommended for enhanced efficiency.

Recommended oil mist collector models include:

• Mist Wizard: Suitable for CNC (Computer Numerical Control) machines, designed for easy installation without the need for additional ducts. Capable of capturing both smoke and oil mist.

• Mist Eliminator: A large-scale oil mist collector suitable for areas with high oil mist generation, such as lathes or specific machinery. It allows filter customization based on job requirements.

To ensure standard compliance in dust collector installations, consider Yushi Group, a trusted provider in the industry.

Yushi Group: Your Trusted Partner in Industrial Air Quality Solutions

If you are in search of professional services for the installation of dust collection systems and oil mist extractors in industrial facilities, Yushi Group is your recommended choice. As a leading business in distribution, design, and installation of products related to dust collection systems and air exhaust systems, we offer a wide variety of installation types to suit every industrial setting. Our services include:

Industrial Fans:

• Large Fans: We conduct structural assessments of buildings prior to installation, ensuring the safety of users. Proper installation methods are followed according to standards.
• Industrial Fans: With various models like farm fans, black blade fans, and round barrel fans, all meeting industry standards (TISI).
• Mist Fans:Our mist fans are of high quality, meeting industry standards (TISI). They are easily portable, equipped with built-in water tanks, and designed for continuous operation.
• Axial Fans:Offering various air outlet options, such as side, bottom, and top outlets. Our team assists in designing ducts for optimal air distribution.
• Welding Fume Extractors:Multiple types are available, suitable for various workspaces, including fixed and mobile welding fume extractors, as well as oil mist collectors.

Our expert team conducts site inspections to ensure correct installations according to standards, prioritizing safety and meeting your operational needs. With our readily available spare parts, you can be assured of uninterrupted operation of your dust collection system. For inquiries and further information about our products and services, feel free to contact us here. 

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