Dust removal system solves the problem of welding smoke, a danger often overlooked.

Today, Yushi Group wants to delve deep into these pollutants, highlighting how dangerous they can be and offering solutions to handle them with high-quality smoke removal equipment that meets ISO standards from Europe and America. If you're ready, let's continue reading!

What is welding smoke, and what are its components?

What is welding smoke, and what are its components?

Welding smoke or fumes are byproducts generated from the use of heat in metalworking processes involving all types of metals, whether welding, grinding, or cutting. Within these fumes are small particles and toxic gases that directly affect the body. Inhaling large quantities of these fumes continuously without proper protection or installing welding fume extraction equipment can lead to health issues.

The key components of these welding fumes vary depending on the type of metal and the method used. However, all welding fumes contain chemical substances and harmful particles, including:

• Toxic gases - Nitrogen oxides (NOx), carbon monoxide (CO), carbon dioxide (CO2), ozone (O3), metal oxides, or fluorides, among others.
• Small metal particles - Chromium, nickel, cadmium, manganese, cobalt, titanium, copper, etc.

The danger posed by gases and particles smaller than 1 micron is the initiation of diseases and accumulation in the respiratory system. Due to their small size, they cannot be filtered by the respiratory system's tissues, thus remaining in the air for several hours.

Dangers of Welding Smoke

Dangers of Welding Smoke

As mentioned earlier, the components within welding smoke are small and highly hazardous to the body. Even with small personal protective equipment like welding masks, they cannot fully protect against the impact on the body because the smoke and particles still linger in the area for hours.

Continuous inhalation or exposure to these substances over time can have short-term and long-term health effects:

Short-term effects - When inhaling or being exposed to a high quantity of harmful substances:

• Symptoms of metal fume fever - Similar to flu symptoms, occurring hours after exposure to toxic fumes. Symptoms may include fever, chills, sore throat, muscle aches, or nausea.
• Ozone effects - Using MIG, TIG, or plasma systems may result in increased ozone levels, leading to symptoms like runny nose, headaches, irritation of the eyes, or inflammation in the respiratory system.
• Excessive nitrogen oxides exposure - Symptoms may resemble ozone exposure but can cause fluid buildup in the lungs or excess fluid in a few hours after inhaling fumes.

Long-term effects - For regular workers or those exposed for prolonged periods:

• Respiratory system - Chronic inflammation in the respiratory system, such as the nose, bronchi, or lungs, leading to more severe symptoms than those who smoke cigarettes.
• Nervous system - Overexposure to manganese can adversely affect the central nervous system in the long term.
• Cardiovascular system - Welding smoke can lead to inadequate oxygenation of blood, potentially causing organ failure.
• Skin - Prolonged contact with metal particles and toxic gases can lead to skin diseases or skin cancer.
• Cancer - Regular exposure to welding smoke increases the risk of lung cancer by 30-40% compared to the general population.

Dust removal systems help address worker health issues

Undoubtedly, the most effective way to deal with pollutants is to eliminate them from the source. Therefore, there are developed tools to address this issue effectively, such as welding fume extraction systems. The principle of operation is to use high suction force to extract toxic fumes and flames from the welding table, preventing small particles from contaminating the air and posing risks to workers.

Most factories, especially those adhering to international standards, choose highly efficient welding fume extraction systems from reputable brands like Plymovent from Europe (headquartered in the Netherlands). These systems feature intelligent dust filtration technology and self-cleaning mechanisms, reducing maintenance and costs effectively.

Introducing Plymovent Dust Removal Systems

Introducing Plymovent Dust Removal Systems Installed by Yushi Group

Today, our Yushi Group presents two popular models of welding fume extraction systems, suitable for small to medium-sized welding operations commonly found in various industrial settings. Plymovent's welding fume extraction products emphasize modern system importance and provide confidence-inspiring service to buyers.

• MonoGo - This entry-level welding fume extractor excels in capturing and extracting welding fumes from their source. Ideal for small to medium-sized welding tasks, it allows flexible installation options on walls. The extraction arm can extend up to 4 meters and is suitable for all types of steel and stainless steel work.

• DualGo - The DualGo model features two extraction arms and comes with high-quality filters like the MonoGo. It covers a larger area, up to 26 square meters, with both arms extending up to 4 meters each. Additionally, it employs fire retardant technology for enhanced safety.

Installation of Plymovent Dust Removal Systems by Yushi Group

If you're looking for professional installation of welding fume extraction systems in industrial facilities, we recommend Yushi Group. As a leading distributor and installer of high-quality ventilation systems, offers a wide range of installation options suitable for various industrial factory spaces and applications, including:

• Industrial Fans: Offering pre-installation building structure inspections and ensuring correct installation methods to ensure user safety.
• Industrial Exhaust Fans: Available in various types such as farm fans, black blade fans, drum fans, and more, all meeting standard requirements.
• Evaporative Cooling Fans: High-quality fans that can be conveniently moved, equipped with internal water tanks, and can operate continuously.
• Industrial Wall Fans: Available with various air outlet options to suit specific requirements, with a team ready to design ducts to distribute air as needed.
• Welding Smoke Extractors: Various types available for different work areas, including fixed welding smoke extractors, mobile welding smoke extractors, and oil mist extractors.

With a team ready to inspect work areas for correct installation according to standards, Yushi Group ensures user safety and provides excellent after-sales service, with spare parts available for every component, allowing you to use ventilation fans seamlessly at all times.

For inquiries about products and services, feel free to contact us here.

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